File 030013
Business Aviation Magazine - Aircraft Completions and Entertainment Systems (File 030013)
Trade magazine article covering aircraft completion centers, luxury jet interior modifications, and SkyTheater entertainment systems for private aviation.
Summary
This article from a business aviation publication discusses aircraft completion and refurbishment centers, including Greenpoint Technologies' work on Boeing 747-8s with Aeroloft rest areas, StandardAero's cabin modification services, and Gore Design Completion's twin-aisle aircraft deliveries. The document features an extensive profile of SkyTheater founder Gregg Launer and his custom entertainment systems for private jets, including his background in audio engineering and partnerships with high-profile clients.
Continued from page 24completions& refurbsspeaking with a potential 787 customerwho is a repeat client,” said Jonas, “andthe talks are pretty far along.”Greenpoint Technologies is currentlymodifying two 747-8s deliveredfrom Boeing and installing the center’sStandardAero in Springfield, Ill. does majorrefurbishment on large- to small-cabin jets.“Anything that can be done with an interior, we doin Springfield,” says StandardAero’s Scott Taylor.Aeroloft rest area in each before furtherdelivery of the airplanes to other completioncenters for outfitting.The Aeroloft is located in the areaabove the main deck and aft of theupper-deck, forward lounge in theexecutive 747. It was designed, engineeredand is built by Greenpoint. Thecenter is licensed by Boeing to do thenecessary modifications and installation.It will receive EASA certificationthis year and adds 393 additional sqft to the 4,786 ft in the main deck andupper lounge.Sloan Benson, executive v-p atGreenpoint, said interest is growing inthe Aerolift elevator it designed for the747-8. “We’re expecting to book onelater this year.”Greenpoint has contracts to modifythree more 747-8s for the Aeroloft. Twoof them, like the first two, will go on toother centers for installation of the Aeroloftkit and for the full interior completion.A fifth green 747-8 will arrivenext year and remain at Greenpoint forfull outfitting. It will be the Kirkland,Wash. center’s first green completionof a twin-aisle airplane, an appropriateway to mark Greenpoint’s 25th anniversaryin the business.Gore Design Completion deliveredtwo twin-aisle airplanes in 2011: a 767 toa central Asian head of state and a 777.Kathy Gore Walters, co-founder andpresident, said the company expects todeliver its first BBJ3 in June for a MiddleEast client, and in the same month to turnover an ACJ320 for a central Asian client.Later this year, Gore design expects alsoto deliver two ACJ340s.Pats Aircraft Systems continues toinstall its FAA-certified auxiliary fuel systemsin BBJs. “We’ve done more than 140aux fuel systems installations on behalfof Boeing,” said senior v-p of sales andmarketing John Eichten.Continues on page 28SKYTHEATER TAKES MOVIES TO THE MAXEarlier this year, a flying theater rolled upto the Signature FBO on Teterboro Airport’ssouth side in the form of a Global ExpressXRS equipped with an entertainment systemcalled SkyTheater. With it came SkyTheaterfounder Gregg Launer, 52, a friendly bear of aman who tries for modesty but whose enthusiasmspills close to hubris when he describesthe custom-built entertainment package asbeing to the average movie experience whatSofia Vergara is to simply being female. Launeris something of a likeable version of StevenJobs. His knowledge in the world of sound issuch that he frequently stops and searches hisvocabulary for language that the average listenerwill understand. And frequently failing,he will offer an apology and start over. In hisown circle, he is often described by clients asa genius. To lesser human beings, his thoughtsseem to run like a pinball through the randomlight and sound of an arcade game, with a purposedifficult to recognize.“I’m a true audiophile, and what I’mbuilding is a sensory experience that will socompletely absorb my clients that it becomesreality and they lose themselves in the worldthat the director or cameraman or composerSkyTheater founder GreggLauner put nearly 1,000movies into a GlobalExpress Avod.created,” he explains. “Ibuild every system as if itwere going into my ownairplane. I want to impresseven myself, and I’m myown worst critic.”His earliest memoriesare of music and theaterand lying awake inbed and listening to legendaryDJ Cousin Brucielay down a cascade of rock and roll on NewYork’s powerhouse WABC. Even decadeslater, one of his favorite toys at home is aRock-Ola Jukebox. “When you listen to DeanMartin, or Elvis, or Chuck Berry on a jukebox,you’re hearing rock and roll the way it wasmade to be heard,” he avows.And he recalls a summer when his parentstook him on vacation to the Deauville BeachResort in Miami Beach, where The Supremeswere performing. “They were in the roomacross the hall from us, and Mary Wilson andFlo Ballard shared a cabana next to ours. I wastoo young to attend the show, but the resortmanager had mercy on me, took me by thehand and put me in the front row.”By the age of 18, Launer held a first-classradiotelephone license from the FCC and by 19was an audio engineer producing music tracksat NBC in Miami. And along the way, he alsoindulged what he describes as his alternativepassion of flying, picking up his private licenseand going on to become a flight instructor.At the age of 32, he and wife, Blanche,formed a company that two years later becamePHOTOS: KIRBY J. HARRISONSkyTheater. And as if life had determined tocreate a movie script for him, Launer’s first customerand later friend was Alexander Zuyev,the pilot who defected in spectacular mannerfrom the former Soviet Union in 1989, atthe same time delivering a MiG-29 into westernhands. “He loved America and would havethe most incredible Fourth of July parties. Butinstead of beer and burgers, he would servevodka and caviar. It was his belief in me thathelped launch SkyTheater.”Getting Off the GroundLauner’s first theater in the sky was for businessmanand entrepreneur Wayne Huizengaof Blockbuster and the airplane was a BAC1-11. Then came a Boeing 727-200 and Launerwas off and running.It was a time when digital technologywas in its infancy and the reliability was stillin question. So Launer devised a way for allthe soundtracks to play through a single system(either 7.1 or 5.1 surround sound), with19-inch touchscreen, video monitor/controllersthroughout the cabin and two 43-inchplasma monitors. “Ten years later,” claimsLauner, “that airplane was still state of the art.”In the late 1990s some of those working forproducer/director George Lucas’ SkywalkerRanch happened to listen to the SkyTheatersystem Launer had installed in the 727. He wasimmediately recruited and spent the next twoyears–off and on–there, working and learning.Launer remembers being “incredibly fortunate”to be part of a group that was “settingthe standards that still exemplify visual filmand movie soundtracks today.”In the meantime, Launer had formed a Sky-Theater partnership in Fort Lauderdale withfriend and fellow traveler Andrew Guenther,who owns Advanced Audio Design, a hometheaterfirm in Sarasota, Fla.“He handles a lot of the equipment anddesigns the electronics that make everythingwork. Andrew does a guy’s home theater, andif the guy owns an airplane, SkyTheater doesthe cabin entertainment,” says Launer.Guenther’s talent and influence is such,claims Launer, “that high-end audiovisual electronicsmanufacturers will often come to himfor his input before introducing some newtechnology at a major trade show.”Among Guenther’s home theater customersare movie actor John Travolta, basketballcoach Pat Riley, singer Gloria Estefan “andmore who prefer not to be named,” he says.Though focused on two different theatermarkets, Guenther and Launer are involvedtogether in a music project designed to“recruit and produce live venues for musiciansContinues on page 28Goodrich Near CompletionLast year, United Technologiesagreed to the acquisition of Goodrichin a deal that called for UT to shell out$16.5 billion cash and assume $1.9billion in assumed debt. The acquisitionby UT was to be finalized by the end oflast month.The acquisition would bring to UTGoodrich’s rapidly growing interiorsbusiness, much of it acquired byGoodrich in 2010 from DeCrane Aerospace.Goodrich describes the seating,cabin management and entertainmentsystems and cabinetry as part of its“total cabin capability” for everything inbusiness jet cabin components.Leather and LaceComes from EdelmanEdelman Leather has introduced a newLeather & Lace line, inspired by the workof artists from the studios of Belgium,Hungary and Slovakia and transferredthrough the use of laser etching andcutting technology.Inspired by the die-cut felt work of JasperMorrison, the Dutch designers haveintroduced to the Moooi, Broog and VitraEdelman’s new Leather & Lace line is anew play on age-old craftsmanship fromBelgium, Hungary and Slovakia.lines hauntingly elegant chandeliers byDiller Scofidio & Renfro for Swarovski,and the collections of Prada, McQueen,Louis and Lanvin.Edelman’s artists describe the resultsof this new line on its Cavallini hair-onhides as “chic and fun.” Other leathersappropriate for the Leather & Lacedesigns include Napoli and Royal Suede.Metrica Aviation MakesMove at Nuremberg AirportMaintenance, repair and overhaulspecialist Aero-Dienst, in the processof increasing its usable space atGermany’s Nuremberg Airport withanother hangar, has added 27,000 sqft and considerable refurbishmentexpertise through a partnership withMetrica Aviation Interior.“We are now able to offer anoperator interior repair and refurbishmentsimultaneous with othermaintenance, all under one roof,” saidAero-Dienst managing director MartinBauer. The two companies beganworking together in January this yearand Metrica has already completedseveral refurbishments.Metrica is an established business, asubsidiary of Qatar’s Ghanim bin Saad alSaad and Sons Group Holdings.Continues on page 2826 Aviation International News • July 2012 • www.ainonline.comContinued from page 26completions& refurbsEichten said Pats did a nine-yearmaintenance check on a BBJ last yearand included a major refurbishmentat the same time. The center has alsosent out “quite a number of bids” onBBJs due for the 12-year maintenancecheck, and all include “substantialrefurbishment work.”King Aerospace is looking towardthe bizliner business for a boost. “We’rein discussions now with internationalcustomers for executive conversionsand even a green airplane completion,”said Jerry King. “And they’re allwidebodies.”According to David Edinger, CEO atComlux America in Indianapolis, manyof the early Airbus A319s and BoeingBusiness Jets have had minimal cabinA technician in the Goodrich interior paint shop inWichita applies finish to a piece of cabin cabinetry.upgrades since they entered service some12 years ago, and the cabin electronics arepractically antique.Edinger said Comlux America, partof The Comlux Group in Switzerland, is“really starting to roll.”He told AIN the first green airplanehas been delivered–an ACJ319–and itcame in 1,000 pounds below the completionallowance weight. It also tested withan average cabin noise level of 48 dB(SIL),“about what you might expect in a suburbanliving room, and it was under theprojected noise level by 3 dB(SIL).”Currently undergoing refurbishmentis a Boeing 757 and a pair of AirbusACJs. In the second quarter this year,a BBJ to be outfitted for Hyundai wasscheduled to roll into the Comlux hangar.Comlux America is approved byboth Airbus and Boeing for interioroutfitting. “We want to focus on BBJsand ACJs and do this segment well andon time,” said The Comlux Group presidentRichard Gaona.Lufthansa Technik in Hamburg, Germany,is working on a Boeing 767 executiveinterior and is looking for two 747-8sto roll in by year-end.Walter Heerdt, Lufthansa’s seniorv-p of marketing and sales, expects theContinues on page 30SkyTheater | Continued from preceding pagein unique multi-channel surround-sound, aswell as to promote them to the film and televisionindustries for soundtrack recordings.”In 2007, “an executive closely associatedwith the Internet industry came to Launerwith his new Global Express XRS, and made itclear that what he wanted was far beyond anythingoff-the-shelf.” In 2008 the airplane wasdelivered with a complete and custom-builtSkyTheater that includes:• 1080p high-bandwidth wiring throughout• monitors and speakers• audiovisual on-demand (Avod) with a libraryof more than 1,000 movies.• a SkyTheater app to allow passengers touse personal iPhones and iPads to control allaspects of the entertainment system.• a customized touch-screen control package.“The owner can also customize the soundbalance in the cabin by simply going throughthe field until he finds a ‘flavor’ he likes,”explains Launer. “In this particular airplane,”says Launer, “SkyTheater is pre-tuned for theowner’s personal tastes to reproduce audioidentical to what he would hear in the HollywoodBowl or Lincoln Center or some otherpopular venue.”Totally Absorbed in the MomentPutting SkyTheater through its paces onthe Global, Launer selects surround sound andasks visitors to walk through the entire cabin,to sit anywhere they like, even lie on the floorand note any change in the audio. His grinbroadens as not one individual professes todetect a difference.Launer goes on to select Star Wars EpisodeVI: Return of the Jedi, picking the scene of thechase on Ewok speeder bikes through the forestof Endor. “Now listen closely,” he advises.As the action roars across the screen, it is perfectlypaced by the sound in that reality, “andif I hadn’t told you to listen, you would havebeen totally absorbed by the experience withoutrealizing why.“What I aim for is not only a perfect audiosystem, but one that is perfectly synchronizedwith the film,” he says.But is it high-definition? Launer expressesmock surprise at the question. Then he admitsthat not everything in the Global’s film bankis HD; however, he also points out that withthe technology to tune the system properly,even a pre-digital recording will be renderedin sufficient high definition as to be almostunrecognizable as anything else. And he alsoA private lavatory in a narrow-body bizliner featuresliberal use of dark veneer and a marble countertop.explains that simply having a Blu-ray player orAvod and an HD monitor does not ensure anHD experience. “You have to have the bandwidthto carry the signal that will allow 1080pbetween the origin and the final destination.”While the system in the Global ExpressXRS is now almost four years old, andSkyTheater has since done several more airplanes,including Donald Trump’s recentlycompleted Boeing 757, the entertainmentpackage in the XRS remains, he claims,“years ahead of anything else.”Warren Justice, chief pilot on the Global,chuckles when he remembers his first meetingwith Launer, “a big guy dressed like a biker andwearing a black beret. But he knew what hewas talking about and no one in this companyhas regretted listening,” Justice continues.“I’ve never heard anything like what he putinto this airplane. Even after it was installed,he insisted on going with us on a flight test totune the sound for cruise at 41,000 feet. Hepersonally programmed the individual controls.It was so well thought out that the ownerwent right into it on the first day and didn’tneed a single lesson.”Since installation, the airplane has been allover the world and not a single component ofthe entertainment system has needed to bechanged, said Justice. However, he adds, onseveral occasions, when the airplane was passingthrough Florida with a stop-over, Launerhas insisted on coming out to see if the systemwas still properly tuned.The system is not inexpensive, allows Justice.Just a little north of a million dollars. Buthe adds, “If this is what you want, you’ll definitelyget what you pay for. I don’t know howwe could have done any better.”Theo Kalomirakis, president of Theo KalomirakisTheaters of Brooklyn, N.Y., is one ofthe foremost designers of home theaters inthe world and has consistently turned downrequests to do an in-flight theater. “I havebeen skeptical of the ability of anyone to controlsound in such an environment,” he toldAIN. “What Gregg designed and built on thatGlobal Express is the first serious system I’veheard. Gregg has tamed the beast.”But it isn’t just a matter of being goodat what you do, says Launer. “It’s a matterof passion, and of loving what you do. Think ofSkyTheater as a personal transporter [a la StarTrek]. You step into it in New York City and youstep out of it in Los Angeles, and everything inbetween was just a moment in time.” –K.J.H.Iacobucci Shines at EBACEIacobucci HF appeared at EBACE witha new espresso maker for the businessjet galley and a galley cart that doesn’tlook out of place on a large private jet.The 28V espresso machine does notwork with the usual boiler but withpatented heat exchangers to ensureinstant and continuous operation withoutwaiting for the water to reheatafter each use. In addition, the heatexchanger makes for a much lightermachine, and its “open system” allowsthe use of all easy-serve espresso pods.The serving cart, created byDesignworksUSA, features attachable“skins” or even transparent windows toallow passengers to see available items. Foruse in a private jet, the top surface can bemodified for a more formal appearance.“We brought the style, fit and finishthat customers expect to find in premiumenvironments at home to enhancetheir on-board experience,” said LaurenzSchaffer, president of BMW GroupDesignworksUSA.An espresso maker and an executive galley cartare two new items from Italy’s lacobucci HF.AirGlide Coatings Cut Fuel BurnAviation marketing consultancy ActionAviation has signed an exclusive distributionagreement with AirGlide, a UKcompany that claims that its new AviationShield nano-technology coating canresult in fuel-burn savings of about 4percent through a drag reduction of upto 40 percent.According to Action Aviation’s website,an ACJ318 on a two-hour flightmight burn 9,500 pounds of fuel. Withthe AirGlide coating, the same aircraftwould burn 200 pounds less fuel overthat same route.Other advantages include reducing thecarbon footprint, reducing cleaning andmaintenance costs and greater protectionagainst corrosion and erosion. Italso means, the company claims, thatthe exterior paint will last longer.AkzoNobel WinsAirbus ApprovalAkzoNobel Aerospace Coatings of theNetherlands has received approval of itsAerobase base coat and Aviox UVR clearcoatsystem from Airbus as an option.The system allows selective removalof only the base coat/clear coat inpreparation for repainting, leavingthe original primer intact and therebysaving the aircraft owner time andmoney, according to the Amsterdambasedcompany.Further, AkzoNobel said the system“was developed in line with one of Airbus’skey objectives to produce aircraftthat are friendlier to the environmentand more eco-efficient.” The base coat/clear coat system is ready for use inseries production.Continues on page 3028 Aviation International News • July 2012 • www.ainonline.com